Driveline Solutions, a leading provider of driveline systems for mobile off-highway, marine and industrial applications. The business group covers all aspects of the value chain, from developing and supplying original equipment manufacturing to service and spare parts for end users. The services to original equipment manufacturer (OEM) customers also include systems integration and prototype development.
Both Driveline Solutions and our end customers are experiencing a technology shift as a result of the increasing electrification of mobile and marine powertrains. We are developing our expertise to meet this challenge, both in our existing companies and through the acquisition of other interesting companies. Our main focus in 2022 has been acquisitions and their integration into the business area. On a company level, we have had to deal with the growing complexity due to supply chain disruptions, in combination with increased costs. Our work in developing our platform from within the business area has been of great benefit, both for our own companies, as well as for customers and suppliers.
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The popularity of electrically powered machines is growing rapidly in the off-highway sector. But limitations to the charging infrastructure are challenging this growth. In an effort to reduce charging times and conquer the lack of charging infrastructure, Regal Components has been part of a unique research collaboration that explores the concept of battery swapping as an enabler for electrification.
The venture brings together Regal Components, which joined the Driveline Solutions business group in 2022, with industry partners Malwa, a developer of forest harvesters and forwarders, and an electric battery maker. The three teamed up in 2021, together with industry leaders, as part of a project led by Research Institutes of Sweden (RISE). When RISE wanted to develop a new generation of electric off-road vehicles for forestry and agriculture, approaching Regal Components, one of Sweden’s leading electric driveline specialists, was a logical step.
A main obstacle to electrifying off-road vehicles is the lack of charging infrastructure in remote, non-urban locations. RISE and its partners set out to solve this by developing modular portable battery packs that can be swapped on site when they run out. “The mission is to work together to address the battery challenge in electric mobility by demonstrating a concept for swapping batteries in different types of agricultural and forestry machinery instead of carrying the energy on board,” explains Emil Vestman, Project Manager at Regal Components.
Regal components electric driveline technology lies at the core of the two vehicle prototypes unveiled by RISE in 2022. Using multiple interchangeable and relatively lightweight battery packs makes it possible to run a tractor or forest harvester in remote locations for an entire day without long stops in operations for charging. Emil hopes the solutions will encourage more industrial users to embrace electric vehicles, as swappable batteries can be an enabler for electrification in some segments, drastically minimising the charging stops. “Electrification of industrial vehicles has huge potential,” he says. We’re starting to see some electric models entering the construction industry, and they’ve been received pretty well. Legislation is driving industry in this direction, so this is just the start.”
Anders Jonsson, Managing Director at Regal Components, says the project has lowered the threshold for other machine builders and entrepreneurs to take the next steps in electrification of off-road vehicles. “Whe n we show our solution for forestry machines and tractors, it encourages others to see the possibilities for their machines too,” he says. Anders Jonsson sees a future in which almost every machine is battery-powered. Pressure from society and governments for more sustainable solutions is so strong that mass electrification is inevitable, he believes. “There are still issues with battery capacity and charging from electric infrastructure, but there are a lot of ideas out there, and I think in the next couple of years we’ll see a lot more fossil-free solutions,” Anders says.
He founded Regal Components as a family-owned business in 1992, developing it into one of Sweden’s top providers of electric drive systems and sensors, focusing on serving customers in Northern Europe. As Anders was nearing retirement, Axel Johnson International asked if he would like Regal Components to join the Driveline Solutions business group. “I had received offers from other groups previously but had turned them down,” he recalls. ”This was different. Axel Johnson International is entrepreneurial, family-owned and takes a long-term approach to its businesses. To someone like me, these aspects matter.”
Anders, who agreed to stay on as Managing Director, says being a part of a larger group will help Regal Components find new business opportunities – and share its expertise in electric drive systems with other group companies. “We have already started up some business with a few of our new sister companies,” he explains. “The group companies are very curious about Regal. Every week someone new reaches out.
They want to get to know us and see how we can do business together and help each other. It’s very friendly and supportive.” Anders is also keen to share Regal Components’ expertise in electric drive systems with other group companies. “I see good opportunities for us to contribute to complete Driveline Solutions. I also think our expertise in sensor solutions will be an asset for the business group,” he says. Regal Components celebrated its 30th anniversary in 2022 and Jonsson sees a bright future within the group. “My ambition is for Regal to celebrate its 50th birthday as part of Axel Johnson International. I would really like that. And between now and then, I’m sure we’ll do great work together,” he ends.
Regal Components became a part of Axel Johnson International in August 2022. A Swedish provider of sensor solutions and system integrator of electric drive systems, providing customers with complex technical solutions for mobile, marine and industrial applications.